Custom Products

PU Press Machine

PU Press Machine

Continuous PU Sandwich Panel Production Line is used to produce polyurethane or phenol sandwich panel with colored steel facings. Compared with EPS and Rock wool, Polyurethane has better insulation performance. The capacity of the production line is higher. Discontinuous PU Sandwich Panel Production Line consist of Press Machine and High or Low PU Injection Machine. Compared with a continuous line, it is of economic investment. The size of Sandwich Panel can be designed according to the application.

Technical Data

  • Press plates sizes: From 3000mm to 15000mm
  • Type of stroke: Upstroke design
  • Pressing cylinders: 15Nr
  • Piston diameter: 100mm
  • Piston stroke: 650mm
  • The clearance between plates: 275mm
  • Max total thrust: 420 tons
  • Specific pressure over 8000*3000 Panel: 2 Kg/cm2
  • Number of heating plates: 3+1 Top fix

Hydraulic System

  • The assembled solid platen is composed of two Fc 430 steel plates welded together.
  • The welding is realized on assembling templates with presses to grant the platen flatness
  • Already in this assembling phase.
  • Between the two steel plates there are drawn steel pieces inserted and welded to make the
  • Circuit which the heating medium flows in.
  • At the end of the working, the tight joint is tested by 5 bar pressure.
  • To avoid residual stresses due to the welding, the platen is treated with the stretchin process.
  • The casting phase before the final check is the treatment of the surfaces of the platen in two
  • Different operation
  1. The rough-shaping to eliminate the last differences on the platen flatness
  2. Working surface finishing with special scrapping millers for good roughness; millers
  3. Mounted on CNC tool-machines to grant the precision of the flatness necessary for the best Working quality.
  • Between the press structure and the heating platen is positioned a thermal insulating sheet.

The hydraulic power pack is composed of double stage pumps and motors which are noise free and self-lubricating type for rotational parts. These pumps are designed to get high delivery and low pressure at the closing stage and low delivery and high pressure at the opening stage.

  • The unit is fitted with the following control and safety valves.
  • Relief valve for the closing, which will cut off the oil delivery after closing. This will reduce power consumption and less oil heating.
  • Relief valve for the opening.
  • Temperature gauges for monitoring press plate temperature.
  • Pressure valve for pressure release.
  • Pressure gauges for pressure monitoring.
  • Solenoid for quick oil discharge.
  • Oil filters for unwanted particles scrutiny.

Hydraulic Cylinders

The main body made out of high-grade steel to withstand the pressure rating. Seals are high anti-friction trade internationally quality imported. Rans are hand chrome plated

CYLINDER SPECIFICATION

Hydraulic Cylinders Stroke:650mm

Hydraulic tube: 140-160 (cromsteel Romania)

Chrome Shaft: 101.6 (cromsteel Romania)

Cylinder Accessories: Eurosnodi Italy

Electric System

  • Tele-thermometer to set the working temperature.
  • Pressure gauge to set the working pressure; the unit foresees the possible pressure recovery in automatic mode.
  • Dual timed press closing push buttons; press opening push button
  • Main ON/OFF switch
  • Tension Lamp

PLC: hardware from SIEMENS - Software developed to the ISC standard or, upon request, in conformity with Customer needs.

The operating software run (among many others) the following functions:

  • Self-test when starting
  • Self-test in the parallel development of the user program
  • Error Control
  • Short circuit control
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